Showing posts with label Paul Bader. Show all posts
Showing posts with label Paul Bader. Show all posts

Tuesday, December 22, 2015

Kickapoo Stove Works


Paul Bader was some sort of a creative and mechanical genius, although he would never admit to that distinction.  In discussions with him over the years about his varied projects, he would invariably say to me somewhere during the talk, “You know Brad, it’s not rocket science!”  Well, what he was working on may not have been ‘rocket science” to Paul, but it was to many of the rest of us.
            Paul came to the Kickapoo Valley entirely by chance in 1970.  He and a friend were looking to buy some land in rural Wisconsin and took a trip to Bayfield County to look over a real estate offer overlooking Lake Superior.  It was a gorgeous piece of land, but in the end a little pricey for Paul’s wallet.  On the drive back to Milwaukee, they took a little detour down the Kickapoo Valley and found it interesting.
            Paul stopped at a realty office in Richland Center, left his friend in the car, and soon was riding with the realtor through La Farge to look at a parcel of land on Green Hollow Road.  The old farm buildings were pretty well shot, but the view from the little ridge at the top was great.  And the price for the property was right!  By the time that Paul and the realtor returned to Richland Center, a deal was struck.
            Soon Paul was dabbling with an old sawmill operation on his Green Hollow property, trying to make it provide a living for he and his wife, Marcia.  “But wood and I never got along”, said Paul, so he switched his emphasis to metal and opened Green Hollow Enterprises – a metal fabrication and welding shop.  Paul was always interested in working with metal and had started making his own go-karts when he was only ten years old.
            He enjoyed using his hands working with metal and noted that a person gets a lot of satisfaction from designing something; building it, and then watching it work the way that it was intended to.  (Parts of this story are excerpted from an article written by Paul Beckstrand, writing for the La Farge Epitaph – August 6, 1975 issue.)
            Stove making came about almost by accident for Paul.  In the fall of 1974, he got four unsolicited orders to make wood stoves.  Paul designed a wood stove, which came to bear his name – the “Bader Burn Right” – BBR for short.  It was a good design and burned wood for maximum heat efficiency.  According to Paul, one of those stoves went into a new house that Orville Jenson was moving into.  Orville, then the manager of Nuzum’s in La Farge, loved his new BBR stove and told everyone he saw about this new stove being made out on Green Hollow.  Paul always contended that Orville’s testimonial created a demand to build more stoves.  In an interview a few months before his passing in 2013, Paul told me, “Shoot I built four of those stoves and then it just wouldn’t stop.  We ended building over 12,000 of those stoves and it still wasn’t enough.”   
            The “Bader Burn Right” was not envisioned as a permanent solution to the critical energy shortage of the 1970s.  “Wood heat is only an interim solution”, said Paul.  Although he did point out that, according to recent statistics (from 1975), thirty-three million homes could be heated with the waste from logging and sawmill operations.  Over forty years later, near the end of his days, Paul was still envisioning a way of using that logging and sawmill waste to heat the homes and businesses of the Kickapoo Valley.
            When the Kickapoo Stove Works began in the mid-1970s, Paul and his colleagues envisioned solar and wind power as a more permanent answer to America’s energy problems, and the group wanted to get into those areas of production also.  Paul noted, however, that moving into solar and wind power would take time since they would need to do most of their own research, as little official research was being done in those areas.
            After Paul built those first four wood stoves in 1974, the demand for the very efficient BBR called for an expanded operation so more could be produced.  In 1975, the Kickapoo Stove Works Corporation was formed to meet that need.  Five people worked on producing and selling the stoves in that first year of the Kickapoo Stove Works operation.  Paul and Marcia Bader joined with Tom Betten & his wife Eva and George Wilbur to inaugurate the little stove making company. 
A goal was set to make 400 BBR stoves in that first year.  The stoves continued to be assembled in Paul’s shop in Green Hollow, but a store building (the old Martha’s Restaurant space) was rented on La Farge’s Main Street to help with storage and shipping of the finished stoves and to provide space for a showroom.  George Wilbur headed up the selling of the stove from that Main Street location; Marcia Bader kept books for the fledgling company, while the Betten’s helped Paul with making the stoves.  Priced at $400 per stove, the Kickapoo Stove Works BBR soon was a hot commodity as people sought alternate heating options during the oil shortage of the mid-1970s.  The little stove company could not build them fast enough and expansion was needed.
Working with the Village of La Farge and the newly created Economic Development Commission, the Kickapoo Stove Works began to initiate a plan to expand its production capabilities.  But it was a difficult time to start a new project in La Farge.  The community seemed to be in a constant turmoil over the on again/off again dam project; there was several major disputes with the state Department of Transportation over the opening of the new State Highway 131 and the closing of the old state highway; two new bridges were being built by DOT across the Kickapoo River at Seelyburg and Andrews Flat and disputes arose over both projects, and lastly, the village seemed to be in a weekly battle with the state DNR over zoning and flood plain mapping.  There was little time or energy left to talk to these “Hippies” about their wood stove production needs.
But the BBR stoves were being ordered faster than they could be made and the space on Green Hollow was overwhelmed with the orders.  Seeking help in the manufacturing end, the Kickapoo Stove Works rented space in a building in Viroqua by the fall of 1976 and had hired an additional 10 people to help with the production of the stoves.  At peak capacity in the new Viroqua assembly plant, 60 stoves could be made in a week.  With retail outlets expanded to Viroqua and then Madison, the demand for stoves still overwhelmed production capabilities.
Interestingly, an editorial written by publisher Lonnie Muller in the September 22, 1976 issue of the La Farge Epitaph, lamented over the loss of the KSW plant and jobs to Viroqua.  Lonnie listed all of the problems then currently facing La Farge and admonished the village leaders to step up and draw the stove works company back to La Farge.  The editorial seemed to have an effect because in the next week’s paper, Al Szepi responded with a letter saying that Kickapoo Industrial Development, Ltd., La Farge’s fledgling attempt at economic development, was entering into talks with KSW about locating in La Farge.  

In 1975, Paul & Marcia Bader, Tom & Eva Betten and George Wilbur formed the Kickapoo Stove Works Company (KSW).  The move was made to expand the possibilities for the production of a wood stove (The Bader Burn Right – BBR for short) designed and first built by Paul in the fall/winter of 1974/75.  Paul had originally built four of the stoves in his welding and machine shop located in Green Hollow a few miles west of La Farge.  In that energy-crisis time of the mid-1970s, his efficient wood-burning stove was soon in great demand.  For the first year of operation, the young company set a goal to manufacture 300 stoves.
            To make that many stoves the fledgling wood stove company needed to expand their operations beyond its Green Hollow beginnings.  First, KSW rented office, storage and display space on La Farge’s Main Street in the former Martha’s Restaurant building.  The young company also looked for more space in La Farge to manufacture and assemble the stoves, but none could be found.  By the fall of 1976, space had been rented in a building in Viroqua and five more workers were hired to help in assembling the new stoves.  With the added manufacturing space and increased work force, up to sixty stoves a week could be produced.   Eventually, 495 new stoves were produced in that first year of increased production in 1976-77.  But more production space was still needed to meet the demand for the popular new wood stove.
            In the fall of 1976, KSW began negotiations with the Village of La Farge and a new industrial development effort in the village.  Al Szepi, President of La Farge’s new Kickapoo Industrial Development Corporation (KID), wrote a letter to the La Farge Epitaph newspaper in September that outlined preliminary efforts to construct a new stove works manufacturing building in the village.
            By November of 1976, Paul Bader announced that KSW had plans to build a new manufacturing facility to be located in one of a possible four locations - La Farge, Readstown, Viola, or Viroqua.  Intense negotiations between KSW and the new La Farge industrial development corporation and the village board followed with several meetings held in December.  By mid-January of 1977, the industrial development group led by officers Al Szepi, Phil Stittleburg and Kent Steinmetz announced that plans had been initiated to secure a federal Small Business Administration (SBA) loan to pay for construction of a new building to house the stove works manufacturing operation.  In addition, the development corporation was negotiating on the purchase of land in La Farge where the new manufacturing plant could be built.
            As those plans for a new building in La Farge were being negotiated the wood stove company moved forward with expansion on their own.  In February 1977, KSW purchased the Chase Mercantile Building from Finn Johannesen.  The large Main Street building, where KSW had been renting space previously, greatly increased the space for offices and for storage and display of completed stove units and other wood stove burning products that KSW was then offering for sale. 
Later in the month, KID President Al Szepi announced that the Kickapoo Stove Works would be moving their manufacturing works to La Farge by the summer of 1977!  Szepi added that KSW would be moving into a new $140,000 building located in La Farge that the industrial development group would be constructing.  KID had taken an option to buy land in the northern part of La Farge for the building and an SBA loan was being arranged to help pay for the project.  At the same time Szepi announced that the industrial corporation was raising $14,000 as a 10% match for the SBA loan by selling $10 shares of stock in KID and offering $1,000 debentures on the building project.  KSW would lease the manufacturing building from the development corporation and the lease payments could be applied towards eventual purchase of the building.
The industrial development group purchased four acres of property from Bill and Irma Gilman in May 1977.  The parcel of property along Mill Street was just north of the La Farge Co-op’s fertilizer storage facility and across the street from Calhoun Park, La Farge’s baseball field.  Besides raising the matching money ($14,000) for the project, the industrial development group also secured a loan of $77,000 from the La Farge State Bank in May to begin construction of the building.  In addition, an SBA loan of $49,000 was used for the project.
As the financing for the new manufacturing building was taking place, construction on the project had already begun.  Fill for the building site was trucked in during late April and actual construction began shortly after.  A cement foundation and floor was laid before a fabricated metal building was constructed on the site.  The building was completed by the end of June and featured space for construction of several different models of the BBR then being produced.  In addition, the building had loading piers on both ends for bringing in parts needed for manufacturing and sending out the finished stoves on semi-trailer trucks.
An open house was held at the new stove works manufacturing facility on July 4, 1977.  Over 200 people attended the open house that featured lemonade on the warm summer day, tours of the new plant and music by a band singing folk music.
By the end of the year, nearly 20 people were working at the manufacturing plant producing the standard BBR wood stove, the original BBR parlor furnace, the BBR home furnace, and a cabin model BBR.  The stove was still being sold as fast as it could be made from both the La Farge KSW store on Main Street and another store on Madison’s Fish Hatchery Road along the capital city’s beltline.
In addition, KSW developed a catalog that was mailed to potential customers.  The catalog featured photos and descriptions of all the different models of BBR wood stoves and other items essential in burning wood for heat.  The front cover of the KSW catalog featured a color photo of a Kickapoo River scene.  On the inside of that cover of the initial KSW catalog, George Wilbur wrote an introduction for the catalog titled “Heating With Wood”.  In the introduction, Wilbur wrote, “ Wood stoves and furnaces are the tools that give us access to the warmth-giving energy of the sun that is locked inside of every tree.  Because wood is economical, readily available and renewable, it is fast regaining its old popularity as a heating fuel.  If you now heat with gas, electricity or fuel oil, a switch to wood heat may give you enough savings in fuel cost to pay for your stove or furnace in one heating season.”   
Paul Bader’s stove was a big hit and eventually, the BBR would be sold at over 30 different locations around the state of Wisconsin and the upper Midwest.  The workforce at the KSW facilities in La Farge eventually would grow to nearly forty people with an annual payroll of three-quarters of a million dollars.  Nearly twelve thousand BBR wood stoves were produced from that new factory building on the north side of La Farge.

Sunday, July 5, 2015

A TROLLEY RIDE THROUGH TIME!




            This year as part of La Farge’s celebration for Independence Day, and in conjunction with the All-School Reunion, there were trolley rides offered on the afternoon of the 4th of July.  I was on board to provide a little commentary on the history of the sites as we traveled through town – talking about the past, present and not too distant future.  For those of you who  couldn't hop on the trolley, here’s a little purview of the tour.
            Please remember as you read this; the story is being delivered in a trolley car full of folks on July 4th, 2015.
            As we pull out of the school parking lot, notice the kids playing ball over at Calhoon Park.  It’s seventy-six years and counting for La Farge’s historic ballpark, which was recently featured on LaCrosse’s Channel 8 TV.  Built as a WPA project in the late 1930’s, the iconic ballpark has been home to ball games for kids of all ages for three-quarters of a century.  Don’t forget there’s an Alumni Softball game at five this afternoon and then the Icons vs. Legends game tonight at Calhoon Park.
            As we turn on to Mill Street and head north, view the childcare center and other buildings along this road.  I used to refer to these buildings as “Glennville”, because Glenn Alderman – a man who served La Farge as village president, constructed them back in the day.
            This large industrial building on the left was built in the 1970’s to house the Kickapoo Stoveworks factory.  Paul Bader’s BBR wood-burning stove, one of the best ever built, was constructed here by the thousands  (Paul told me that he wanted to build four of those stoves and ended up making 14,000”).  Organic Valley (OV) now uses the building as a warehouse.
            This area to our left as we turn off the highway used to be called Morgantown.  When there was a railroad in La Farge, the railroad workers lived in small houses here.  The Morgan family always had men working for the old “Kickapoo Stump Dodger”, as the train was called and many of them lived here.  That house, once the home of Jap Morgan, is the only original railroad worker’s shanty that’s left.
            We are heading down Seelyburg Road now and back into La Farge’s beginnings.  Chapel Hill Cemetery on our left is located where the first church in town was – a log chapel that housed the Methodist congregation.  Eventually, the Methodists built a new church a block off Main Street in La Farge and the old log chapel was sold to some Norwegian Lutherans, who moved it from here.  As we descend the hill, we are heading into old Seelyburg, the lumbering river town that has a history stretching back to before the Civil War.  This old river town that is no more is featured in the book, Ghost Towns of Wisconsin.
            The house on our right is the oldest in La Farge.  Originally constructed in 1865, it was the first wood-frame house built in the community.  Ed and Alice Nixon first lived here.  Alice was the daughter of Dempster and Juliette Seely.  Dempster Seely built a sawmill here and a town grew up around it. 
Back in the 19th century this road was lined with businesses and houses.  Chauncey Lawton was an original founder of this place, which he called Star.  He had a store and law office here on the right, just before we cross the Kickapoo River.  If you look to your left, you can see some of the foundation of the original Seely house.  During the 1935 Kickapoo River flood, there was a dramatic rescue of a family from the second floor of this house.  That amazing story made headlines around the nation and began the federal government attempts to control the floods of the Kickapoo.
            On our right is the Star Cemetery, another of Seelyburg’s burying places.  It was also the site of an Adventist Church, which operated a grade school here until after World War I.
            As we turn here at the former Gale Huston mink ranch (now owned by his nephew Earl Nelson), notice Norris Ridge ahead of us.  This is where the federal government’s Corps of Engineers built the La Farge Dam to create Lake La Farge back in the early 1970’s.  The building with the red roof was to be the Corps maintenance building for the crew working at the dam.  The building with the green roof is the town hall for the Town of Stark.  It was constructed in 2012-13 to replace the old town buildings located on La Farge’s Main Street, that were damaged by the 2008 Kickapoo River flood.
            Notice the sign that identifies this place as once being the home of the Huston’s.  Those signs (This year, there are brand new signs made especially for the day) are put out every 4th of July, when the Kickapoo Valley Reserve opens old Highway 131 so vehicles can drive along it from here to Rockton and know who used to live along the old river road.  The old river road now serves as a main trail for the Reserve, which is off limits to cars except on special occasions like today.  The road will be open the rest of the afternoon until 4 o’clock.
            As we again cross the river, we are reminded of a prior 4th of July Celebration when La Farge’s famous “The Human Cork” performed his floating skills here.  That’s right, Bill Claybrook, La Farge High School Class of 1914 and known as “Non-Sinkable William”, gained national fame for his floating prowess.
            Looking up on the hill to our left, we see a new house built last year by Greg Lawton, a descendant of the founder of this forgotten little river town and the 5th generation of Lawton’s to live here in Star or Seelyburg.  Beyond look at the green roof of the Organic Valley headquarters in the distance.  OV is the largest marketer of organic products in the world and had total sales of $992 million in 2014.  Organic Valley employs 400 people here in La Farge at the present time to help make all those sales happen.
            When Seelyburg was thriving back in the day before the floods washed it away, Dr. Amos Carpenter had his office and apothecary here. Dr. Carpenter was known for using Indian potions and medicines in his practice and each fall, the Winnebago (now Ho-Chunk) would stop and sell their natural medicines to Dr. Amos.
            This is the site of the last store in Seelyburg, owned by Sam Hook.  The popular storeowner died when his store burned down in 1917.  He was found floating in the spring-fed cistern in the store’s basement and that cement vault still lies over there in the weeds.  Everybody who lived in Seelyburg back then claimed that Sam was murdered most foully.  Alas, poor Sam could not call for help on that fateful night in 1917 because he was a deaf mute.
            That is new State Highway 131 to our left.  This road was put in to go around Lake La Farge and replace the old state highway, which we were just on.  When the dam project was stopped in 1975, the community, as a way to protest, held a mock funeral here in town for Senator William Proxmire.  An effigy dummy of the senator, riding in a manure spreader pulled by two jackasses, took the funeral parade up to the dam site where the dummy was thrown down toward the river.  Reverend Red Alderson intoned, “Ashes to ashes; dust to dust.  Lord, give us a senator that we can trust.”  La Farge once again made national headlines. 
            Looking up at the school building, the old two-story 1901 school building is at the center of a current struggle by the people of the school district as to what to do with the ancient structure.  Do we tear it down, since it has outlived its usefulness as a school building, or do we convert, retrofit or restore it for other uses for the community?  That is the question.
            The story of how La Farge got its name is an interesting one.  Because of the names derivation, many people like to make a connection with the early French fur trappers, who plied the Kickapoo trading for furs with the Winnebago.  That would be a good story, and another is that the name was chosen because there is a place to ford the Kickapoo River here.  The French la farge fits with the proximity with the river.  Another great story, but alas, the name La Farge was simply picked out of a book supplied by the U.S. Post Office.  A young girl, blindfolded for the process, ran her finger down the page and stopped at La Farge.  This took place at Sam Green’s place, a mile south of town.  That was the first La Farge post office; now it’s the Green Apple Inn B&B and the owner serves organic breakfasts.  What a connection between the past, present and future of this town.
            As we approach the new VMH medical clinic on our left, it’s important to remember that this is the site of the last sawmill in La Farge.  Schroer’s Hardwood Lumber ceased sawing operations here in July of 2013 marking the first time in the 150-year history of the town that La Farge did not have an operating sawmill.  The new clinic will have three doctors and a pharmacy as well as two birthing rooms.  Dr. Jim Deline has been delivering Amish babies for decades and his renowned research on Amish health issues will continue in the new clinic.  The new clinic is hosting an Open House for the public until three this afternoon.